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AICON TubeInspect S
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TubeInspect S, a non-contact measuring system, merely requires that the tube to be measured is placed in an optical measuring cell. Ten high resolution digital cameras accurately measure the tube’s geometry in a few seconds. The tube does not need to be moved. The geometry is reported in an easily understandable way, that is as sheath tolerance.     Online:
 
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AICON TubeInspect S

Functional principle

TubeInspect S, a non-contact measuring system, merely requires that the tube to be measured is placed in an optical measuring cell. Ten high resolution digital cameras accurately measure the tube’s geometry in a few seconds. The tube does not need to be moved. The geometry is reported in an easily understandable way, that is as sheath tolerance.

The measuring range of TubeInspect S comprises 1,100 mm x 1,100 mm x 700mm. TubeInspect S measures tubes with diameters ranging from 3.2 mm to 200 mm. Bends between 1° and 180° can also be measured easily. TubeInspect S has a newly added capability of measuring tubes with connected bends or with flexible parts. TubeInspect S is also able to measure tubes with hosesections, shaped hoses, and hoses with fixtures or mounting attachments.

Thus AICON extends the spectrum of optical measurement applications significantly. Tube measurements can be compared with a previously recorded sample part or with an imported CAD model.

Correction of bending machines

TubeInspect may be directly linked to Computer Numerically Controlled (CNC) bending machines. If tube measurements indicate that adjustments need to be made to the tube manufacturing process, corrections are directly transmitted to the bending machine via the CNC program. If no automatic transfer of correctional data is possible, the determined parameters (e.g. push, rotate and bend) are entered manually into the bending program.

In either case the bending machine corrections will be made more quickly so that dimensionally correct tubes are produced with minimal waste. Machine set-up becomes predictable, and down time is drastically reduced.

For short pipes

  • programmable optical gauge
  • for tubes with diameters of 3.2 - 200 mm and lengths of up to 2 m
  • set up and correction of bending programs
  • reverse engineering of sample tubes
  • automatic 100 percent inspection in a robot cell

    Your advantages

  • very fast results after only 5 - 20 seconds (depending on tube length)
  • replaces mechanical gauges
  • non-contact measurement
  • user-independent results
  • provides documentation of measurements (protocols)
  • less space necessary than with larger model TubeInspect

    Background information

    In the past free-form tubes were in demand primarily from the furniture business for design reasons, these days demand is generated from all industrial areas. Consequently, more tube benders need the right measuring systems which take the particularities of complex free-form tubing into account. This is where AICON's optical measurement system TubeInspect offers an ideal solution. It carries out very precise testing of free-form tube geometries with the help of high-resolution digital cameras. Moreover, it can correct the connected FreeForm bending machines.

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    AICON TubeInspect S

    sPECS
        Detailed product specifications.
    Spec AICON TubeInspect S
    Cameras 10 digital cameras with 1.3 megapixels each
    Measurement area 1,100 mm × 1,100 mm × 700 mm
    Max. tube length 1,100 mm
    Tube diameter 3.2 mm - 200 mm
    Bending angle 1° - 180°
    Minimum push between two bends bend in bend possible
    Software BendingStudio
    Dimensions of system 1,750 mm x 1,680 mm x 2,300 mm
    Weight 1,200 kg
    Accuracy(sheath tolerance) +/- 0.1 mm
    prices
        Up-to-date price lists in your preferred currency.
    Model USD
      AICON TubeInspect S Price on
    Application
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